LABELPAC

What Is a Bulk Labeling System?

What Is a Bulk Labeling System?

If you’re labeling thousands of fruits or vegetables per hour, you’re already operating at high volume. This is where bulk labeling systems come into play. But what exactly does “bulk” mean in labeling, and how do these systems differ from standard setups?

Bulk labeling systems are engineered to be mobile, plug-and-play anywhere in your packinghouse.
They can apply Pre-Printed labels or utilize Print and Apply on Demand labels consistently. They match the pace of our integrated conveyor which is included in this system.

Key Features of a Bulk Labeling System

A proper bulk labeling system typically includes:

Our MOTOHEAD® BULK labeling systems are the right solution for scalability and consistency.

  • Compact All in-One roll-away plug and play systems. Can be placed anywhere in your packinghouse.
  • High-capacity label applicators available in Pre-Print or Print and Apply On Demand
  • Hit-On-Sight Technology labels all fruit passing through the applicators
  • Conveyors available in V-Shape belt, Grommet Rollers, or Specialized conveyor designs to match your product needs such as bell peppers, kiwi, apples, and elongated product like sweet potato, eggplant, zucchini.
  • Support for large or small fruit/vegetables combo units with side-by-side conveyor designs.
  • Can also be easily integrated with your existing conveyor or Grading lines, as well as sizer roller conveyor.

More Than Speed: Why Bulk Labeling Helps

Speed matters but accuracy and integration matter too.
Bulk labeling systems offer:

  • Uniform label placement
  • Reduced mislabeling risks
  • Print-on-demand for variable data
  • Minimal operator dependency
  • Seamless connection with traceability and management systems

Example Use Case: 1,200 fruit labeled per hour

Picture a bell pepper packing line labeling 500 peppers manually by hand every hour using several workers. Manual labeling fails due to slow speed and inconsistent labels on their peppers.
With a bulk labeler installed, each unit receives a label automatically as it moves on the conveyor at a rate of 1,200+ fruit/hr (typical 4-lane system) more than doubling their throughput.

Labels include traceability info, PLU codes, or branding (Print and Apply option).
The system adapts to different product size using our soft extendable silicone bellows.
This results in consistent, high-quality labeling without slowing throughput.

Industry Statistic: Automation Adoption

The labeling automation market is expanding rapidly.
In 2024 the global market was valued at USD 74.8 billion.

It is projected to reach USD 158.6 billion by 2034, growing at a CAGR of 7.8 percent.

This reflects growing demand for labeling systems capable of handling high volume and automation needs.

What to Consider before choosing which model of MOTOHEAD® Bulk Labeling System you need. For example, 1-lane or multi-lane system?

  • What is your labeling throughput required per hour?
  • How many labels would you use per year?
  • How many different label varieties will you use?
  • What product are you labeling?
  • Do you require the flexibility of Print and Apply on Demand?
  • Explain what your infeed conveyor consists of. Is it a flatbed or roller conveyor sorting your fruit/vegetable?

 

Evaluating these factors helps determine the right solution for a specific scale of labeling requirements.

Strategic Benefits of Bulk Labeling

Investing in bulk labeling brings multiple advantages including:

  • Lower labor costs
  • Higher line throughput
  • Greater labeling accuracy
  • Stronger brand consistency
  • Improved traceability and compliance

 

These benefits combine to support efficiency and growth across operations.

Final Thoughts: Is Bulk Labeling Right for Your Operation?

If your produce, logistics, or e-commerce operation involves pallets, crates, or large packaging volume with minimal manual intervention, a bulk labeling system can provide significant value.

It boosts speed, accuracy, and integration for high-volume labeling needs.

 

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